Many masters are faced with a situation where making a router from a drill with their own hands is an urgent need. Sometimes it is necessary to smooth the end of an unevenly cut part or make a groove for edging in a chipboard. This will require a special tool. It is not difficult to find it on sale, a phrase can be bought in specialized stores, but not everyone can afford such an acquisition because of its high cost. Another option is to look for a Chinese equivalent. But much faster you can make a manual milling cutter from a drill.

A drill cutter is made quickly, but is used to a limited extent.

A router is a tool for edging, joining and milling wood elements, as well as other functions. This is a fairly versatile tool that allows you to use it to perform different types of work.

The mechanism has a fairly simple structure. There are only three main components:

• cutter;
• engine;
• spindle.

The principle of operation is not particularly difficult. A working cutter is put on the spindle. The whole structure is driven by an engine.

For the manufacture of a milling cutter, three-phase motors are usually used; models operating from a single-phase network are less common. Some craftsmen can make a router from small DC motors. But when creating a mechanism, it is better to follow the standard method: this will eliminate the difficulties with power supply.

When choosing an engine, two indicators must be taken into account: the number of revolutions and power.

The quality of the cut depends on the number of revolutions. It will not be difficult to connect a conventional 220 V motor. A three-phase asynchronous motor is connected according to a completely different scheme: star-delta. This can provide the most power to the device.

The power of the engine of the device for working with wooden blanks can be up to 500 watts. But such a device will not live up to expectations, and it will also work unstably. Therefore, the savings will not pay off. The optimal power for a manual router from a drill is more than 1000 watts. A drive with a power of 1-2 kW will allow you to use any cutters and work in normal mode.

Working cutters can be used different: the choice depends on what material you have to work with and the type of operation. Simple milling cutters are suitable for processing wood, which does not require high speed and material strength. It is more difficult to process metal, brass is especially difficult. For processing materials such as glass, milling cutters from various alloys are suitable.

The spindle must be made of hard and durable metal. The requirements for these indicators are increased.

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Making the base for the router

When making a cutter with your own hands, you need to perform work in several stages. To do this, you need a cutter, an engine and a chuck.

At the first stage, you need to decide which network the tool's engine will work from. For domestic work, you need to make a tool that can operate on a 220 V power supply. In this case, you can take the engine from almost any household appliance that can be found at home.

If the motor is powered from a three-phase voltage network, finding a suitable unit will be much more difficult. Most likely, you will have to contact a specialized store or workshop, ask at the factory.

Before proceeding with the manufacture of the instrument itself, it is worth preparing the base on which it will be installed. Assembling the table will allow you to process larger parts with much less effort. For the base, some simple material, such as a chipboard sheet, or durable plastic, is suitable. The thickness of the sheet should be about 12 cm.

In the manufacture of a table or base for a router, it is necessary to take into account the quality of the selected material. It is more convenient and faster to make a table from chipboard. During operation, it will partly absorb vibrations, but at the same time the material is afraid of moisture. It is better to make a cover from a more durable material: phenolic plastic or MDF boards.

Part guides can also be made from chipboard or plywood so that it remains possible to adjust their position.

When working with a hand router, the unused space around the working cutter must be covered. To fix the pushed part, it is not superfluous to install a clamping mechanism.

A small panel is cut out of the material for the base. For support, you need to prepare 4 wooden bars.

On the surface of the base, you need to cut a semicircular hole with an electric hacksaw or jigsaw. Then make holes for the thrust sheet and fasteners.

The finished panel is attached to the engine using a bolted connection or special fasteners.

The milling table is an indispensable part. If it is not possible to assemble the base with your own hands, you can buy a table.

You can buy it in large specialized stores. The price will depend on the functionality, but even the simplest table with good coverage will cost a lot.

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Making a manual router

When making a router from a drill with your own hands, you need to remember some rules. First of all, it is important to remember that the adjustment lift is made of solid wood and is installed on the table surface. For this reason, the rotation force must be large enough.

A machine of this type is made without the use of pulleys and straps. In this case, the cutters are mounted on the motor shaft. To make an elevator, you will need a main body, carriages, sliding skids, a threaded axle and a fixing mount.

When the axis rotates, the carriage moves up or down along it. Skids act as guides. Then the height is set, and the carriage is installed with the help of fasteners. The entire structure is held by the supporting body, it is fixed from below on the cover of the workbench.

It is important to ensure that the carriage and the motor do not stagger, otherwise this will affect the operation of the router: the sample will be uneven. Such a device allows you to set the overhang of the cutter above the surface of the table.

Some craftsmen advise additionally making gears and equipping them with a home-made design, as well as changing the position of the swing arm by installing it on the side, and not on top.

Then the most difficult thing remains - to fix the cartridge and the engine. To do this, you can use a special adapter. You can buy it in the store. But with the installation it will be more difficult: it is very difficult to do this work on your own, it is better to entrust it to specialists.

After installing the adapter, we can assume that the hand router is ready for work, you can carry out the first test. First, a simple, lightweight cutter is installed. The tool is connected to the mains. If after that the router works correctly, you can proceed to its permanent operation. Now you can use it to wind threads, drill holes in wooden parts or process an edge.

Often, homemade crazy people have rather complex needs that can only be fulfilled with the help of a specialized tool, for example, cutting a groove under the edge at the end of the chipboard, or smoothing the end of the part, clumsily cut with a jigsaw. For these purposes, there is, but is it needed to perform one-time work ??

I think it makes no sense to pay 3,000 rubles to purchase an instrument if you decide to make a table with your own hands - the savings are not enough to cover the costs ... What to do? Hands itch, and the soul wants to create!

The milling cutter is made from a conventional drill into the chuck of which the cutter is clamped. For the manufacture of this device, in addition to, in fact, a drill and a cutter, you will need 4 pieces of chipboard, a hacksaw (any, but better, a jigsaw), a 30-40 mm drill (fountain or crown) and a clamp for attaching water pipes to the wall.

At the clamp, instead of a screw that is screwed into the wall, we screw in an 8 mm screw.

From chipboard we cut out a platform-base with dimensions of approximately 250x200 mm (preferably with rounded corners). In the center of the workpiece, we make a hole for the cutter.

A hole for the clamp is drilled in the stand for attaching the drill, which, together with the drill, is fixed on it with an 8 screw and a pair of lock nuts. You can simply saw off the leg and fasten it with two nuts. The installed drill is supported from the end with a small stop, which is a small "cube" of chipboard, which is fastened with a pair of self-tapping screws.

The base with the rack are connected with self-tapping screws or confirmations (the caps must be flush with the working surface) with the addition of a stiffener. Be sure to have at least one corner in a part with an edge strictly 90 degrees.

The assembled (see photo) structure can be quickly equipped with a drill with a cutter clamped in the chuck, and just as quickly removed by tightening / unscrewing the nuts on the clamp.

It turns out such a universal device that has most of the functionality of a conventional router.

Of course, this solution is not without drawbacks. It is not suitable for long-term work, because. the drill gearbox fails from "non-target" loads - it is not adapted to them. In addition, it is not very convenient to adjust the overhang of the cutter - for this you have to change the position of the cutter shank in the chuck.

But for performing one-time work, such a self-milling cutter is the way of choice. If you constantly make, then it’s better for you - over time it will pay for itself)).

Small milling machines are now represented on the market in a fairly extensive range by almost all companies producing power tools.

Worth considering: a finished milling machine costs quite a lot of money, so sometimes you want to buy such a device, but there is no such possibility.

However, this is not a problem that can really stop true masters of their craft, since a router can be easily made by hand.

There are enough instructions for carrying out such a small feat at home, along with photo and video materials, attached drawings and detailed recommendations on the Internet.

The manufacture of such an instrument is available to many people who will be ready to spend several hours studying materials, drawings and the very process of creating an instrument.

Device and tasks

Simplified, the device of the milling device can be described as follows: the engine of the device transmits rotation to the spindle, on which the cutter is put on (special nozzle).

When arranging a hand tool, the cutter is inserted into a specialized chuck, collet or cam.

Do you know that: the main task of the tool is the processing of metal, wood, glass, ceramics, plexiglass or plastics.

A well-known example is the preparation of holes for door locks in a wooden sheet. It can also be threading or edging parts, milling grooves and cavities.

Rotation is provided by an AC motor. Nozzles can be used in a variety of ways, depending on the material to be milled.

The simplest material for milling is wood, therefore, as a rule, milling cutters for processing it will be the most common and cheapest.

For metals of varying degrees of hardness and viscosity, nozzles should be used that differ in their characteristics depending on the properties of the material being processed.

Of course, cutters for wood or metals are not suitable for processing glass or ceramics; for such materials, it is necessary to select cutters with other characteristics.

Manufacturing

Of course, the main element of the milling fixture will be the engine. The simplest solution would be to select an electric motor that runs on a conventional 220 volt network.

This can serve as an engine from household appliances available at home. For example, an electric motor suitable for power and speed from a drill, hammer drill or grinder

Note: engines from small devices like a drill, for example, will not work for the task.

First you need to decide on the base for mounting the electric motor, which can be made of wood, plywood, chipboard or durable plastic. Since any engine is equipped with special fasteners for bolts, you can use them or special fasteners.

Expert advice: fastening is unlikely to be done independently due to the complexity of the design, so it makes sense to turn to the masters who are able to implement such a task.

Advantages and disadvantages

There are quite obvious advantages in making a homemade router compared to buying a similar tool in a store:

• costs are significantly lower than when buying a finished tool;
• ease of assembly of the entire structure;
• the possibility of turning a manual mill into a machine;
• processing of various types of surfaces.

• low processing speed;
• less strength compared to factory tools.

One way or another, the decision to buy a tool in a store or a preference for a home-made device remains with the master himself.

Watch the video in which an experienced craftsman tells how to make a milling machine from a drill:

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Is it possible to make a milling cutter from a drill?

You can make a milling cutter from a drill, but you need to have the cutter itself (a cutter head that will cut or cut out drawings), if there is one, then no problem, you need to think about how to fix the drill (you need to do this securely, preferably at several points, for example, by the handle and handle rim) because during the operation of the cutter a strong vibration is created and the drill can jump out of one mount, then think about how to cover the air stream from the drill so that the sawdust does not fly into the eyes and the last to organize a working plane for workpieces, it can be a table, and a nightstand, or perhaps just a guide from several corners, depending on what you are going to do, for example, remove edges or cut out drawings. The drill should work at maximum speed, since it is actually a low-speed power tool, it is impossible to lower the speed with the regulator - only at maximum the cutter will cut cleanly and without a torn edge.

moderator chose this answer as the best

If you are guided by the saying: “The need for fiction is strong” and this is strongly needed, then it is quite possible to use a drill as a manual or stationary milling cutter.

After all, these two tools have the following in common:

• there is a clamp for fixing the drill or cutter;

And now about the differences - unlike an electric drill, a milling cutter has a bed that regulates various operations.

In order for your drill to become a milling cutter, you need to make such a bed.

You can make it from various materials:

• metal structure;
• aluminum construction;
• construction of pieces of chipboard and water clamps.

After looking at the photos below, you will understand which option suits you best.

If you need a router for frequent and responsible use, then it’s better not to reinvent the wheel and purchase an inexpensive manual router. After all, working with the design Drill-milling machine not very convenient - it is difficult to reconfigure, the button is not conveniently located, etc.

It is possible, especially since there is such a “device9” as a “carpentry attachment for a drill” on sale.

You can also make a device yourself (you need thick plywood, or chipboard, bars, a clamp for attaching a drill, and plus, of course, you need an appropriate table), but it should be noted that even with such an attachment (factory-made), the accuracy of the work will be much worse using a milling cutter .

So, for homework (or one-time) it’s still back and forth, but for professional work it’s still better to use a router here and there’s not much to compare.

Although, of course, buying a prefix (or making it) is many times cheaper than buying a router, even the most inexpensive one (even Chinese).

The prefix, which I wrote about above, is suitable for almost any “standard9” drill (the drill is clamped in the “basket9”), the drill must be with speed control.

The power of the drill, an important point, low-power drills (up to 500 watts, will not work), it is better not to use it with cutters.

How to make a router from a drill with your own hands

Hi all! This article will discuss how to make a router from a drill with your own hands using improvised materials. There are situations when you need to do a certain specific job, but it requires a tool that is quite expensive to do it. Buying it for one or two times is somehow reluctant. Then you think about how to replace it with what you have.

All home craftsmen have such a tool as a drill. Therefore, they are trying to adapt it to various needs, and not just for drilling. People use it with the help of various devices as lathes, drills, grinders, grinders, mixers and much more. So you can also make a cutter out of it. And you will need very inexpensive materials for this.

But it is worth mentioning one moment. No drill can fully replace a milling cutter. This is due, firstly, to the fact that its revolutions are only about 3,000 per minute, while the milling cutter develops them up to 30,000. This means that it will also not work cleanly to process the surface. And, secondly, its gearbox is not designed for such loads, which will lead to its rapid wear if it works in this mode for a long time.

Well, when we figured out all the pitfalls, we can tell you what you need. And you will need quite a bit:

We take chipboard or plywood and assemble with the help of self-tapping screws such a design as in the figure below.

The hole in the base is drilled with a pen or a 40 mm crown. Calculate the dimensions of pieces of plywood or chipboard based on the dimensions of the existing electric drill.

A self-tapping screw will need to be unscrewed from the clamp. A bolt will be screwed in its place. In the vertical wall, we drill a hole under it to get it from the back side and screw it into the clamp, which is located in front. The height of its location should be such that the drill chuck is a few millimeters from the base.

To fix the electric drill, a small rectangle of chipboard or plywood is screwed on top. The result should be something like this:

Now it remains to clamp the cutter into the chuck and work. The height of the cutter is determined by how deep it is immersed in the chuck. And in order for the cut to be straight, you can attach a board with a straight edge to the side of the structure and rest against it.

Here is such a simple design that will help you perform milling work if you have only a drill in your arsenal. Well, if you still want to do such work on an ongoing basis, then it’s better to buy a router. The best prices for them are here. You can come in and see for yourself.

And that's all for me - see you soon!

In the home workshop, each type of tool will, by the way, the same applies to a home-made milling cutter from a grinder.

And if about how to make a polishing machine. homemade tile cutter and do-it-yourself sheet bender was described earlier, then it's time to talk about how a grinder is made from a grinder with your own hands.

In fact, everything is quite simple, and if there is an old unnecessary drill or grinder in the garage, then the milling machine can be made quite simply. The main parts of a milling machine from a grinder or a drill are a cutter, a rod on which it is mounted and an engine that rotates it. That's actually all, about what in order.

Do-it-yourself milling cutter from a grinder

So, in order to make a grinder from a grinder with your own hands, you will first need to prepare:

In principle, that's all, although in the process of making a grinder from a grinder with your own hands, you may need additional bolts or self-tapping screws, but this stuff, as a rule, abounds in every garage or in the home master's hozblok.

First, the base of the router is made of thick plywood or boards. It consists of two walls located opposite each other. The distance of one wall to another can be made fixed, or it can be made so that one of the walls, on which the drill is not fixed, moves closer or further depending on the length of the workpieces.

A metal cone is fixed on the moving part of the homemade milling cutter, which will hold the workpiece with its sharp end. On the side, right on the frame, there are milling cutters for wood. They can have a different configuration, length and width of workpiece processing.

A do-it-yourself milling cutter from a grinder is done almost exactly the same, the only difference here is in the way the sleeve is fixed for rotating the workpieces. And if in a drill it can be fixed directly into the cartridge, then when using a grinder as a milling machine, you will have to make an additional adapter.

A milling cutter from a grinder or a do-it-yourself drill can be made quite easily. There are many videos on the Internet on this subject. You can easily change and add something to the design of the milling cutter from the grinder with your own hands from yourself, the main thing is that it would be convenient to work behind a home-made machine.

We make a milling machine from a conventional drill

Fans of making something at home often ask themselves the question: “Is it possible to assemble a router from a drill with your own hands?”. This idea has a fairly solid foundation in the form of the high cost of a professional profile tool. The price of a modern milling machine can seriously hit the home budget, and you will not have to use it so often. It turns out that it is quite possible to make such a device on your own.

Using a milling machine

Most often, such a tool is very useful when cottage house renovation or building a private cottage. With such a unit, complex woodworking work can be carried out right at home. You will have access to:

• milling of wooden parts;
• edge formation;
• creation of special connecting parts;
• other woodworking;

A large number of advantages do not always outweigh the inflated price of the tool, which, at the end of the repair, will gather dust in the pantry. Therefore, a homemade manual router is gaining more and more popularity among homeowners.

Device manufacturing

Before proceeding directly to the assembly procedure, you need to take care of a special stand - milling table. This element can be assembled from thick plywood or chipboard panels.

Get the right parts:

• sheets of plywood or chipboard with a thickness of at least twelve millimeters;
• four support bars;
• clamp for fixing the drill on the table;

Let's start the assembly process. Make holes for the bolts in the main vertical wall and fix the guide clamp.

After that, make a round hole in the middle of the thrust sheet. Professionals advise using for these purposes electric jigsaw. but a simple hacksaw will do. The final stage is the connection of all parts into a single structure using self-tapping screws or superglue. The table is ready, the most important thing left is to make the router itself.

Main elements of the device

At the heart of a good milling machine is electric drive. Its power should not be lower than 500 watts. Calculate this figure depending on the thickness of the wooden parts that you plan to process. The most suitable option is a drill, hammer drill or grinder with a power of 500 to 1100 watts. The best choice, in terms of price and reliability, is a drill.

When buying, you should pay special attention to the quality characteristics of the drill, because later it can be used for its intended purpose.

To assemble the entire system, you will need the following components:

• cutter - an element that is purchased separately in a specialized store;

• special cartridge for fixing.

The last part is connected to the drill by means of adapter. which will have to be selected separately, depending on the type of cutter. Installing such an adapter is problematic, but it is quite possible at home.

Assembly sequence

When making a milling machine, you must follow some guidelines that will help you avoid mistakes. Particular attention should be paid to lift to adjust- it is fixed on the table cover to compensate for the force of revolutions. For the manufacture of this part, dense plywood is used.

It is very important to achieve solidity in the design, avoid the use of straps, cables, small nails and rails. The cutter itself is then mounted on the motor shaft. As a result, the elevator will include:

• carriages;
• body, which will bear the main load;
• threaded axle;
• fastening for fixing;
• sliding type skids.

When the threaded axis rotates, the carriage moves along with the motor. It moves it up or down along the axis line. The skids are designed to limit and guide movement.

Height restrictions must be set in advance while the device is stationary. By fixing the fixing elements in the required position, you will protect yourself and your work.

It is extremely important to follow smooth movement of the carriage. Achieve the most stable position in order to exclude the occurrence of marriage and irregularities in the processing of wood. Experienced craftsmen make special gears and rotary levers, which are then included in the overall control system.

Often there are situations when you need to make a groove, carefully trim the edge of the board or make a part of a complex shape. Usually such work is performed using a milling cutter. The well-equipped workshop has all the necessary tools and machines at hand.

But what if, for example, instead of a workshop, a garage, and only a drill is available. You can solve the problem in the nearest power tool store. But, as usual, everything depends either on finances, or on the fact that the milling tool is only needed for a while, and then it will simply gather dust on the shelf. As you know, there is a way out of any situation, and specifically from this one - a do-it-yourself milling cutter from a drill.

What is a drill cutter

The drill acts as a drive. A cutting tool (cutter or drill) is clamped into the chuck and processed. In this case, the body of the electric drill is mounted on some kind of base or mechanism that provides the necessary location of the cutting part relative to the workpiece or part.

The principle of operation is similar to the factory options for milling cutters. The design of the mechanical part is also similar or completely repeats the elements of a non-handicraft device. The exceptions are the details of fastening the drill. In addition, the design of the mechanism depends on the material of manufacture.

The milling device can be simple and contain a minimum of parts and assemblies, but if necessary, nothing prevents you from “expanding” the capabilities of the electric drill by constructing a rather complex structure. It all depends on your own capabilities and requirements for the functionality of a homemade tool.

What you need to make

You can make a router with your own hands from a drill using any materials at hand. The main requirement: the design must be durable, the presence of backlashes and distortions is not allowed, the electric drill must be securely fixed.

For the manufacture of parts, you can use:

• Chipboard or multi-layer plywood with a thickness of 12 mm or more;

• cutting boards of suitable thickness;

• wooden bars.

It is also possible to use other materials. For example, you can use metal. A good idea is a base made of thick plexiglass or acrylic. Through such material the processed surface will be visible.

Parts are connected with self-tapping screws. For reliability, all fixed joints can be glued with any suitable glue (carpentry, PVA, etc.).

Bolts or studs may be required to secure moving parts. diameter 6 – 8 mm. They will need nuts, both regular and wing nuts. Some connections may require washers. It is possible to use furniture fittings: guide mechanisms, various fasteners, and so on.

Manufacturing process

In everyday life, a vertical hand mill is often used. It has the easiest design to repeat. It is enough to make a stand with a mount for an electric drill, and the device for performing simple operations is ready. An example of such a homemade unit is in the photo below.

The manufacturing process of such a base is quite simple:

• The first detail to start with is the base (sole). It is necessary to cut the workpiece of a round or oval shape.

• Next, make a hole for the cutter. It must have an offset relative to the center of the part, taking into account the thickness of the side post.

• Depending on the dimensions of the electric drill, a rack of the required size is made and fastened to the base with self-tapping screws or furniture confirmations.

• The rigidity of the fastening is provided by a spacer (kerchief). The inner sides of this part must have an angle of strictly 90 °.

• The next element is the drill mount. You can use a pipe clamp, as in the photo, or make a clamp out of wood or plywood and secure it with self-tapping screws.

• As an additional fixation, an emphasis is placed above the drill.

This option is suitable for doing rough work or will serve as a temporary alternative to a full-fledged tool. To perform more accurate operations, you will have to develop a more complex design.

Nothing prevents you from equipping your “home-made” with adjustable cutter overhang or the ability to change the angle of inclination. It is possible to use a drill in a desktop milling machine. To do this, the electric drill is installed vertically under the work surface.

Features of work with a homemade milling device

Making a router with your own hands from a drill is not the most difficult task. Difficulties are manifested in the use of such a device. It should be borne in mind that the power tool is not designed for this method of use and working with it will have some features and even disadvantages.

The first thing to consider is rotation speed. The milling machine motor can have up to 20,000 rpm. For an electric drill, this indicator is around 3000 . It follows that you will have to limit yourself to using cutters designed to work at low speeds, and the rotation speed regulator should be in the maximum position.

The situation is similar with power. The engine of a simple electric drill consumes about 500 - 600 watts. The power of the milling cutter is 1 - 2 kW. This means that a homemade milling machine will cope with the processing of not too hard materials (wood, plywood, plastic).

The milling accuracy is also not perfect. There are no gears or gearboxes in the design of the factory milling cutter. In electric drills, gears are used to transmit rotation from the engine to the chuck. Because of this, backlashes are possible, and therefore, beating and vibration may occur, which will negatively affect the quality of work.

Video: Bosch drill cutter

A simple design, most likely, will not provide for adjusting the depth of cut. You can set the cutter or drill by holding the shank in the chuck at the required height.

Also, do not forget about safety. The cartridge is not the most ideal option for mounting the cutter. At high speeds, vibration can cause a poorly tightened chuck to spin.

The power button for a homemade router will be located in an inconvenient place. Hold the device securely with your hands during operation.

Of course, there are enough shortcomings in a home-made milling cutter from a drill, but there are also positive aspects. Try drilling a wall with a regular router. Theoretically, this is possible, but it is more convenient to do this with an electric drill. To do this, just remove it from the mount and apply it for its intended purpose.

The same tool can do different jobs. Using different attachments, the drill can become a mixer or grinder.

The choice of various nozzles for power tools allows in some cases to get by with one basic module. In fact, the main component of any power tool is an electric motor in a housing. The rest is a matter of technique, more precisely, the question of choosing the right nozzle.

By installing the cutter in a home drill, you get a manual router. Although it is not as convenient as the original, it is possible to perform elementary work. In this case, you do not spend money on another power tool.

A good example of how you can attach a tool to a wooden block

Metal processing with a drill

The use of a drill as a primitive router has long been practiced by amateur locksmiths. Ever since Soviet times, cones and countersinks have been sold in hardware stores for boring holes and primary processing of metals.

Cone mounted on the tool, you can bore holes

A cone cutter is actually a peeling cutter, in essence a mechanized file. But the countersink has all the signs of a real cutter.

Valve seats are restored with a special countersink

Countersinks (or countersinks) allow you to perform not only rough processing of holes, but also form a recess of a given shape.
You can use drills and standard cutters, but consider some features:

1. The drill has a lower speed compared to the router, so the quality of the cut is much worse.
2. Shaft bearings are designed for a different load vector - longitudinal.

Transverse forces during metal milling can quickly damage the gearbox. Therefore, the pressure on the workpiece must be moderate, and this increases the processing time.

3. The electric motor of the drill is not designed for continuous operation, after several passes of the cutter, it is necessary to rest the power tool.
4. Most modern power tools have a plastic gearbox housing.

With increased lateral loads, it deforms. In addition to the fact that the housing can simply break, the skew of the armature in the stator leads to increased mechanical wear of the engine.

5. The collet chuck of an electric drill, with lateral loads on the cutter, can give up the mount, and then you can either spoil the workpiece, or the falling milling nozzle will cause injury.
6. And most importantly, safety.

The absence of the so-called “shoe”, or thrust plate, as on a regular router, makes the job dangerous. When working with end or face mills, it is still possible to control the tool with the force of the hands. But disc cutters will simply pull the drill out of your hands.

Hence the conclusion: It is possible to work with a drill as a metal router, but subject to a number of rules and precautions.

The best solution is to make a router from a drill with your own hands

In fact, it will be necessary to make a fixing bracket and a primitive milling plate.

If the tool is fixed on the base, then you can make some kind of milling cutter out of it.

Aesthetics in such a homemade product is in last place, the main thing is to ensure the reliable fastening of the tool and the rigidity of the structure. For convenience, you can equip the device with comfortable handles for moving around the workpiece. And also take out the switch, since the trigger trigger of the drill is not the most convenient solution for the router.

You can adjust the immersion depth by simply moving the drill body along the fixing clamps.
With due diligence, a more advanced design is made. With a microlift, like on a real manual router. With such a device, it is already possible to take on serious work, not forgetting about the features of a power tool.

Homemade design of a milling cutter from a drill with a microlift

IMPORTANT! The body of the electric drill is elongated along the axis of the shaft, which increases the center of gravity and makes the structure unstable.

This danger should not be forgotten during intensive work.
If you have made an unequivocal decision to make a milling cutter from a hand drill, pay attention to the stationary solution to the issue. You can build a drill into a homemade milling machine.

Milling machine from plywood and an electric drill

This option is relatively safe and allows you to perform more accurate work. If the drill mount is easily removable, you can quickly change the purpose of the tool. That is, both the drill itself and the stationary milling cutter remain in the arsenal.
At the same time, typical shortcomings will not go anywhere - as before, you work at low speeds, and the drill wears out with side loads.

Homemade cutters

As soon as you can make a homemade router - why not start creating cutters.
It is quite possible to make cutters and nozzles from improvised materials, the quality of which is superior to Chinese counterparts J. At the same time, the cost of these devices tends to zero.

From a plywood cylinder and glued sandpaper petals, a convenient grinding drum is obtained.

By combining a suitable axle and a wheel from a flint lighter, we get an excellent micro-cutter. The quality of the material is at the highest level, such a nozzle works for a long time. When critical wear is reached, simply change the working ring.

The original decision to make a micro-mill for small parts

Having properly turned the dowel, you can make an end or cut-off cutter. Such a nozzle will work not only on plastic and wood, but also on non-ferrous metals.

Homemade dowel cutter

There are no limits to initiative. Each DIY homemade tool makes a tool that allows you to perform personal tasks, as opposed to standard factory fixtures.

Working with wood and plastic blanks using a homemade router

If working on metal with a milling cutter and a hand drill is quite difficult, processing wood with such a kit is a real pleasure. Using the developments described in the previous paragraphs, it is possible to perform milling of any complexity on wooden blanks. Wood cutters for drills are available in a sufficient range.

We put a wood cutter on a power tool

In addition, with a certain skill, any cutter for a manual router can be securely fixed in the collet chuck of an electric drill. The main thing is that the shank is cylindrical, not tapered.
And if you fundamentally do not want to buy a separate manual router, you can use a ready-made industrial solution.

Drill mount imitating the work of a manual milling cutter

Such a device is safe, functional, but at the same time quite expensive financially. Although compared to the new milling cutter, it looks attractive.